MachinistCharts

#25 drill size

A #25 drill is 0.1495 in (3.80 mm). It is the standard tap drill for #10-24 UNC; the nearest metric drill is 3.8 mm.

Sizes from ASME B94.11M. Updated .

Number drill #25, decimal inch
0.1495in
3.80 mm  exactly 3.7973 mm
#273.66#263.73#253.80Ø 0.1495"#243.86#233.91
Drill index, holes to scale, mm belowNext sizes up and down

#25 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.1495"
Millimetres
3.80 mm 3.7973
Series
Number between #26 and #24
Nearest metric drill
3.8 mm +0.003 mm
Nearest fractional
5/32" 0.1562", +0.0068"
Hole area
0.0176 in² 11.33 mm²
Tap drill for
#10-24 UNC

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #25
Metric drillInchDifferenceIn inchesHole
3.7 mm0.1457"−0.097 mm−0.0038"Smaller
3.8 mm0.1496"+0.003 mm+0.0001"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #25
DrillSeriesInchmmDifference
9/64"Fractional0.1406"3.57 mm−0.0089"
#26Number0.1470"3.73 mm−0.0025"
#25Number0.1495"3.80 mmthis size
#24Number0.1520"3.86 mm+0.0025"
5/32"Fractional0.1562"3.97 mm+0.0068"
Letter ALetter0.2340"5.94 mm+0.0845"

Threads a #25 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #25 drill can tap
ThreadStandard drillThread with this drillSuits
#10-24 UNC#2575 %Standard drill

Clearance for screws and bolts

Bolts and screws a #25 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #25 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#3 screw0.0990"0.0505"0.0252"–
#4 screw0.1120"0.0375"0.0187"–
#5 screw0.1250"0.0245"0.0122"–
M3.5 bolt3.5 mm0.30 mm0.15 mmClose fit (close 3.7, normal 3.9 mm)
#6 screw0.1380"0.0115"0.0057"–

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #25 drill?

A #25 drill is 0.1495 in, which is 3.80 mm (3.7973 mm exactly).

What is the metric equivalent of a #25 drill?

The nearest metric drill is 3.8 mm, 0.003 mm larger. The other close size is 3.7 mm.

What tap uses a #25 drill?

A #25 drill is the standard tap drill for #10-24 UNC (about 75 % thread).

Which fractional drill is closest to #25?

5/32 in (0.1562 in) is the closest, 0.0068 in larger.

What does a #25 drill clear?

It clears a #6 screw with 0.0115" total clearance (0.0057" per side).

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