MachinistCharts

#21 drill size

A #21 drill is 0.1590 in (4.04 mm). It is the standard tap drill for #10-32 UNF; the nearest metric drill is 4.0 mm.

Sizes from ASME B94.11M. Updated .

Number drill #21, decimal inch
0.1590in
4.04 mm  exactly 4.0386 mm
5/32"3.97#223.99#214.04Ø 0.1590"#204.09#194.22
Drill index, holes to scale, mm belowNext sizes up and down

#21 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.1590"
Millimetres
4.04 mm 4.0386
Series
Number between #22 and #20
Nearest metric drill
4.0 mm −0.039 mm
Nearest fractional
5/32" 0.1562", −0.0028"
Hole area
0.0199 in² 12.81 mm²
Tap drill for
#10-32 UNF

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #21
Metric drillInchDifferenceIn inchesHole
4.0 mm0.1575"−0.039 mm−0.0015"Smaller
4.1 mm0.1614"+0.061 mm+0.0024"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #21
DrillSeriesInchmmDifference
5/32"Fractional0.1562"3.97 mm−0.0028"
#22Number0.1570"3.99 mm−0.0020"
#21Number0.1590"4.04 mmthis size
#20Number0.1610"4.09 mm+0.0020"
11/64"Fractional0.1719"4.37 mm+0.0129"
Letter ALetter0.2340"5.94 mm+0.0750"

Threads a #21 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #21 drill can tap
ThreadStandard drillThread with this drillSuits
#10-32 UNF#2176 %Standard drill
#10-24 UNC#2557 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a #21 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #21 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#3 screw0.0990"0.0600"0.0300"–
#4 screw0.1120"0.0470"0.0235"–
#5 screw0.1250"0.0340"0.0170"–
M3.5 bolt3.5 mm0.54 mm0.27 mmNormal fit (normal 3.9, loose 4.2 mm)
#6 screw0.1380"0.0210"0.0105"–
M4 bolt4 mm0.04 mm0.02 mmTighter than close fit (4.3 mm)

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #21 drill?

A #21 drill is 0.1590 in, which is 4.04 mm (4.0386 mm exactly).

What is the metric equivalent of a #21 drill?

The nearest metric drill is 4.0 mm, 0.039 mm smaller. The other close size is 4.1 mm.

What tap uses a #21 drill?

A #21 drill is the standard tap drill for #10-32 UNF (about 76 % thread).

Which fractional drill is closest to #21?

5/32 in (0.1562 in) is the closest, 0.0028 in smaller.

What does a #21 drill clear?

It clears a M4 bolt with 0.04 mm total clearance (0.02 mm per side); for metric bolts: tighter than close fit.

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