MachinistCharts

#4 drill size

A #4 drill is 0.2090 in (5.31 mm). It sits between #5 and #3 in the number series; the nearest metric drill is 5.3 mm.

Sizes from ASME B94.11M. Updated .

Number drill #4, decimal inch
0.2090in
5.31 mm  exactly 5.3086 mm
#65.18#55.22#45.31Ø 0.2090"#35.417/32"5.56
Drill index, holes to scale, mm belowNext sizes up and down

#4 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.2090"
Millimetres
5.31 mm 5.3086
Series
Number between #5 and #3
Nearest metric drill
5.3 mm −0.009 mm
Nearest fractional
13/64" 0.2031", −0.0059"
Hole area
0.0343 in² 22.13 mm²
Tap drill for
Not a standard tap drill on this site

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #4
Metric drillInchDifferenceIn inchesHole
5.3 mm0.2087"−0.009 mm−0.0003"Smaller
5.4 mm0.2126"+0.091 mm+0.0036"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #4
DrillSeriesInchmmDifference
13/64"Fractional0.2031"5.16 mm−0.0059"
#5Number0.2055"5.22 mm−0.0035"
#4Number0.2090"5.31 mmthis size
#3Number0.2130"5.41 mm+0.0040"
7/32"Fractional0.2188"5.56 mm+0.0098"
Letter ALetter0.2340"5.94 mm+0.0250"

Threads a #4 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #4 drill can tap
ThreadStandard drillThread with this drillSuits
M6 × 0.755.2 mm71 %Good in steel
1/4-20 UNC#763 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a #4 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #4 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#8 screw0.1640"0.0450"0.0225"–
#10 screw0.1900"0.0190"0.0095"–
M5 bolt5 mm0.31 mm0.15 mmClose fit (close 5.3, normal 5.5 mm)

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #4 drill?

A #4 drill is 0.2090 in, which is 5.31 mm (5.3086 mm exactly).

What is the metric equivalent of a #4 drill?

The nearest metric drill is 5.3 mm, 0.009 mm smaller. The other close size is 5.4 mm.

What thread can I tap with a #4 drill?

It leaves about 71 % thread in M6 × 0.75 and 63 % in 1/4-20 UNC.

Which fractional drill is closest to #4?

13/64 in (0.2031 in) is the closest, 0.0059 in smaller.

What does a #4 drill clear?

It clears a M5 bolt with 0.31 mm total clearance (0.15 mm per side); for metric bolts: close fit.

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