MachinistCharts

#45 drill size

A #45 drill is 0.0820 in (2.08 mm). It is the standard tap drill for #3-56 UNF; the nearest metric drill is 2.1 mm.

Sizes from ASME B94.11M. Updated .

Number drill #45, decimal inch
0.0820in
2.08 mm  exactly 2.0828 mm
#471.99#462.06#452.08Ø 0.0820"#442.18#432.26
Drill index, holes to scale, mm belowNext sizes up and down

#45 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.0820"
Millimetres
2.08 mm 2.0828
Series
Number between #46 and #44
Nearest metric drill
2.1 mm +0.017 mm
Nearest fractional
5/64" 0.0781", −0.0039"
Hole area
0.0053 in² 3.41 mm²
Tap drill for
#3-56 UNF

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #45
Metric drillInchDifferenceIn inchesHole
2.05 mm0.0807"−0.033 mm−0.0013"Smaller
2.1 mm0.0827"+0.017 mm+0.0007"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #45
DrillSeriesInchmmDifference
5/64"Fractional0.0781"1.98 mm−0.0039"
#46Number0.0810"2.06 mm−0.0010"
#45Number0.0820"2.08 mmthis size
#44Number0.0860"2.18 mm+0.0040"
3/32"Fractional0.0938"2.38 mm+0.0117"
Letter ALetter0.2340"5.94 mm+0.1520"

Threads a #45 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #45 drill can tap
ThreadStandard drillThread with this drillSuits
#3-56 UNF#4573 %Standard drill
M2.5 × 0.452.05 mm71 %Good in steel
#3-48 UNC#4763 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a #45 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #45 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#1 screw0.0730"0.0090"0.0045"–
M2 bolt2 mm0.08 mm0.04 mmTighter than close fit (2.2 mm)

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #45 drill?

A #45 drill is 0.0820 in, which is 2.08 mm (2.0828 mm exactly).

What is the metric equivalent of a #45 drill?

The nearest metric drill is 2.1 mm, 0.017 mm larger. The other close size is 2.05 mm.

What tap uses a #45 drill?

A #45 drill is the standard tap drill for #3-56 UNF (about 73 % thread).

Which fractional drill is closest to #45?

5/64 in (0.0781 in) is the closest, 0.0039 in smaller.

What does a #45 drill clear?

It clears a M2 bolt with 0.08 mm total clearance (0.04 mm per side); for metric bolts: tighter than close fit.

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