MachinistCharts

#41 drill size

A #41 drill is 0.0960 in (2.44 mm). It sits between #42 and #40 in the number series; the nearest metric drill is 2.45 mm.

Sizes from ASME B94.11M. Updated .

Number drill #41, decimal inch
0.0960in
2.44 mm  exactly 2.4384 mm
#422.373/32"2.38#412.44Ø 0.0960"#402.49#392.53
Drill index, holes to scale, mm belowNext sizes up and down

#41 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.0960"
Millimetres
2.44 mm 2.4384
Series
Number between #42 and #40
Nearest metric drill
2.45 mm +0.012 mm
Nearest fractional
3/32" 0.0938", −0.0023"
Hole area
0.0072 in² 4.67 mm²
Tap drill for
Not a standard tap drill on this site

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #41
Metric drillInchDifferenceIn inchesHole
2.4 mm0.0945"−0.038 mm−0.0015"Smaller
2.45 mm0.0965"+0.012 mm+0.0005"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #41
DrillSeriesInchmmDifference
#42Number0.0935"2.37 mm−0.0025"
3/32"Fractional0.0938"2.38 mm−0.0023"
#41Number0.0960"2.44 mmthis size
#40Number0.0980"2.49 mm+0.0020"
7/64"Fractional0.1094"2.78 mm+0.0134"
Letter ALetter0.2340"5.94 mm+0.1380"

Threads a #41 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #41 drill can tap
ThreadStandard drillThread with this drillSuits
#4-48 UNF#4259 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a #41 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #41 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#1 screw0.0730"0.0230"0.0115"–
M2 bolt2 mm0.44 mm0.22 mmNormal fit (normal 2.4, loose 2.6 mm)
#2 screw0.0860"0.0100"0.0050"–

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #41 drill?

A #41 drill is 0.0960 in, which is 2.44 mm (2.4384 mm exactly).

What is the metric equivalent of a #41 drill?

The nearest metric drill is 2.45 mm, 0.012 mm larger. The other close size is 2.4 mm.

What thread can I tap with a #41 drill?

It leaves about 59 % thread in #4-48 UNF.

Which fractional drill is closest to #41?

3/32 in (0.0938 in) is the closest, 0.0023 in smaller.

What does a #41 drill clear?

It clears a #2 screw with 0.0100" total clearance (0.0050" per side).

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