MachinistCharts

#38 drill size

A #38 drill is 0.1015 in (2.58 mm). It is the standard tap drill for #5-40 UNC; the nearest metric drill is 2.6 mm.

Sizes from ASME B94.11M. Updated .

Number drill #38, decimal inch
0.1015in
2.58 mm  exactly 2.5781 mm
#402.49#392.53#382.58Ø 0.1015"#372.64#362.71
Drill index, holes to scale, mm belowNext sizes up and down

#38 at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.1015"
Millimetres
2.58 mm 2.5781
Series
Number between #39 and #37
Nearest metric drill
2.6 mm +0.022 mm
Nearest fractional
3/32" 0.0938", −0.0078"
Hole area
0.0081 in² 5.22 mm²
Tap drill for
#5-40 UNC

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to #38
Metric drillInchDifferenceIn inchesHole
2.55 mm0.1004"−0.028 mm−0.0011"Smaller
2.6 mm0.1024"+0.022 mm+0.0009"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of #38
DrillSeriesInchmmDifference
3/32"Fractional0.0938"2.38 mm−0.0078"
#39Number0.0995"2.53 mm−0.0020"
#38Number0.1015"2.58 mmthis size
#37Number0.1040"2.64 mm+0.0025"
7/64"Fractional0.1094"2.78 mm+0.0079"
Letter ALetter0.2340"5.94 mm+0.1325"

Threads a #38 drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a #38 drill can tap
ThreadStandard drillThread with this drillSuits
#5-40 UNC#3872 %Standard drill
#5-44 UNF#3780 %Soft metals, plastics
M3 × 0.52.5 mm65 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a #38 hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a #38 hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#1 screw0.0730"0.0285"0.0143"–
M2 bolt2 mm0.58 mm0.29 mmNormal fit (normal 2.4, loose 2.6 mm)
#2 screw0.0860"0.0155"0.0078"–
M2.5 bolt2.5 mm0.08 mm0.04 mmTighter than close fit (2.7 mm)
#3 screw0.0990"0.0025"0.0013"–

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Number drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a #38 drill?

A #38 drill is 0.1015 in, which is 2.58 mm (2.5781 mm exactly).

What is the metric equivalent of a #38 drill?

The nearest metric drill is 2.6 mm, 0.022 mm larger. The other close size is 2.55 mm.

What tap uses a #38 drill?

A #38 drill is the standard tap drill for #5-40 UNC (about 72 % thread).

Which fractional drill is closest to #38?

3/32 in (0.0938 in) is the closest, 0.0078 in smaller.

What does a #38 drill clear?

It clears a #3 screw with 0.0025" total clearance (0.0013" per side).

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