MachinistCharts

5/32" drill size

A 5/32 in drill is 0.1562 in (3.97 mm). It sits between 9/64 in and 11/64 in in the fractional series; the nearest metric drill is 4.0 mm.

Sizes from ASME B94.11M. Updated .

Fractional drill 5/32", decimal inch
0.1562in
3.97 mm  exactly 3.9688 mm
#243.86#233.915/32"3.97Ø 0.1562"#223.99#214.04
Drill index, holes to scale, mm belowNext sizes up and down

5/32" at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.1562"
Millimetres
3.97 mm 3.9688
Series
Fractional between 9/64" and 11/64"
Nearest metric drill
4.0 mm +0.031 mm
Nearest number drill
#22 0.1570", +0.0008"
Hole area
0.0192 in² 12.37 mm²
Tap drill for
Not a standard tap drill on this site

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to 5/32"
Metric drillInchDifferenceIn inchesHole
3.9 mm0.1535"−0.069 mm−0.0027"Smaller
4.0 mm0.1575"+0.031 mm+0.0012"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of 5/32"
DrillSeriesInchmmDifference
9/64"Fractional0.1406"3.57 mm−0.0156"
#23Number0.1540"3.91 mm−0.0023"
5/32"Fractional0.1562"3.97 mmthis size
#22Number0.1570"3.99 mm+0.0008"
11/64"Fractional0.1719"4.37 mm+0.0156"
Letter ALetter0.2340"5.94 mm+0.0778"

Threads a 5/32" drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a 5/32" drill can tap
ThreadStandard drillThread with this drillSuits
#10-32 UNF#2183 %Soft metals, plastics
#10-24 UNC#2562 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a 5/32" hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a 5/32" hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#3 screw0.0990"0.0572"0.0286"–
#4 screw0.1120"0.0442"0.0221"–
#5 screw0.1250"0.0312"0.0156"–
M3.5 bolt3.5 mm0.47 mm0.23 mmNormal fit (normal 3.9, loose 4.2 mm)
#6 screw0.1380"0.0182"0.0091"–

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Fractional drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a 5/32 in drill?

A 5/32 in drill is 0.1562 in, which is 3.97 mm (3.9688 mm exactly).

What is the metric equivalent of a 5/32 in drill?

The nearest metric drill is 4.0 mm, 0.031 mm larger. The other close size is 3.9 mm.

What thread can I tap with a 5/32 in drill?

It leaves about 83 % thread in #10-32 UNF and 62 % in #10-24 UNC.

Which number or letter drill is closest to 5/32 in?

#22 (0.1570 in) is the closest, 0.0008 in larger.

What does a 5/32 in drill clear?

It clears a #6 screw with 0.0182" total clearance (0.0091" per side).

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