MachinistCharts

3/8-16 tap drill size

The tap drill for a 3/8-16 UNC thread is a 5/16 drill (0.3125 in, 7.94 mm). It leaves about 77 % thread. The closest metric drill is 7.9 mm, which leaves 79 % thread.

Calculated from ASME B1.1. Updated .

Tap drill for 3/8-16 UNC
5/160.3125"
7.94 mm
Thread engagement 77%
Section through the tapped holePick a drill below to compare

Choose a drill

The standard drill plus the closest metric sizes. Each option redraws the section above.

3/8-16 thread data

Thread
3/8-16 UNC
Threads per inch
16 pitch 1.587 mm
Major diameter
0.3750" 9.52 mm
Tap drill
5/16 0.3125"
In millimetres
7.94 mm
Thread engagement
77 %
UNF thread
3/8-24 Q drill
Bolt torque, grade 5 dry
31 ft-lb

How much thread you need

Thread percentage to aim for by material.

Mild and alloy steel65–75 % thread
Stainless steel60–70 % thread
Cast iron70–80 % thread
Aluminium75–85 % thread
Brass and bronze75–85 % thread
Plastics75–85 % thread

Bars run from 50 % to 90 % thread. Typical shop practice for cut taps. Harder, tougher materials take less thread to save the tap; soft materials need more engagement to hold.

How the percentage is worked out

% = TPI × (D − drill) / 0.01299
TPI
16 threads per inch
D
0.3750", major diameter
drill
0.3125" (5/16)
16 × 0.0625 / 0.01299 = 77 %

Why not 100 %?

Going from 75 % to 100 % thread adds only about 5 % strength but roughly triples the torque needed to turn the tap, so the standard drill leaves 65–80 %.

No number or letter drill in the shop? The metric drills above are the closest substitutes, with the thread percentage each one leaves.

Other UNC threads

Common questions

What size drill for a 3/8-16 tap?

Use a 5/16 drill (0.3125 in, 7.94 mm). It leaves about 77 % thread.

Can I use a metric drill for 3/8-16?

Yes. A 7.9 mm drill gives about 79 % thread.

How tight should a 3/8 grade 5 bolt be?

About 31 ft-lb dry for 3/8-16 UNC.

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