MachinistCharts

Letter I drill size

A letter I drill is 0.2720 in (6.91 mm). It is the standard tap drill for 5/16-24 UNF; the nearest metric drill is 6.9 mm.

Sizes from ASME B94.11M. Updated .

Letter drill I, decimal inch
0.2720in
6.91 mm  exactly 6.9088 mm
17/64"6.75H6.76I6.91Ø 0.2720"J7.04K7.14
Drill index, holes to scale, mm belowNext sizes up and down

Letter I at a glance

Decimal, metric and the nearest sizes in the other series.

Decimal inch
0.2720"
Millimetres
6.91 mm 6.9088
Series
Letter between Letter H and Letter J
Nearest metric drill
6.9 mm −0.009 mm
Nearest fractional
17/64" 0.2656", −0.0064"
Hole area
0.0581 in² 37.49 mm²
Tap drill for
5/16-24 UNF

Nearest metric drills

Metric drills step by 0.05 mm below 3 mm and by 0.1 mm from 3 mm. Difference is metric minus inch size.

Nearest metric drills to Letter I
Metric drillInchDifferenceIn inchesHole
6.9 mm0.2717"−0.009 mm−0.0003"Smaller
7.0 mm0.2756"+0.091 mm+0.0036"Larger

Nearby inch drills

The next size down and up in each inch series, so you can pick a substitute from the drawer.

Number, letter and fractional drills either side of Letter I
DrillSeriesInchmmDifference
#1Number0.2280"5.79 mm−0.0440"
17/64"Fractional0.2656"6.75 mm−0.0064"
Letter HLetter0.2660"6.76 mm−0.0060"
Letter ILetter0.2720"6.91 mmthis size
Letter JLetter0.2770"7.04 mm+0.0050"
9/32"Fractional0.2812"7.14 mm+0.0092"

Threads a Letter I drill can tap

Threads from the tap tables on this site that this drill can tap, with the thread percentage it leaves (55–85 % shown).

Threads a Letter I drill can tap
ThreadStandard drillThread with this drillSuits
5/16-24 UNFI75 %Standard drill
M8 × 1.256.8 mm67 %Good in steel
M8 × 17 mm84 %Soft metals, plastics
5/16-18 UNCF56 %Hard, tough metals

Clearance for screws and bolts

Bolts and screws a Letter I hole clears, with the diametral clearance and the gap each side. Metric sizes are compared with ISO 273.

Clearance a Letter I hole gives
FastenerDiameterClearancePer sideISO 273, metric only
#12 screw0.2160"0.0560"0.0280"–
M6 bolt6 mm0.91 mm0.45 mmNormal fit (normal 6.6, loose 7 mm)
1/4" bolt0.2500"0.0220"0.0110"–

Inch clearance is the drill size minus the basic major diameter. A drilled hole usually cuts slightly oversize.

Letter drill index

Every size in the series, holes drawn to scale.

Common questions

What size is a letter I drill?

A letter I drill is 0.2720 in, which is 6.91 mm (6.9088 mm exactly).

What is the metric equivalent of a letter I drill?

The nearest metric drill is 6.9 mm, 0.009 mm smaller. The other close size is 7.0 mm.

What tap uses a letter I drill?

A letter I drill is the standard tap drill for 5/16-24 UNF (about 75 % thread).

Which fractional drill is closest to letter I?

17/64 in (0.2656 in) is the closest, 0.0064 in smaller.

What does a letter I drill clear?

It clears a 1/4" bolt with 0.0220" total clearance (0.0110" per side).

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